![Rainwater Products Machinery "Combi" Gutter & Downpipe Lines FLOREANI & P. New [#4159]](rollformingline-_V2A5244-MAIN-3.jpg "Rainwater Products Machinery \"Combi\" Gutter & Downpipe Lines FLOREANI & P. New [#4159] Rainwater Products Machinery")
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New "Combi" Gutter & Downpipe Lines
with rafted rollformer
FLOREANI & P.
BUILD TO ORDER CUSTOM DESIGNED
GUTTER AND DOWNPIPE ROLLFORMING LINES
("COMBINATION" LINES MAKING BOTH RAINWATER GUTTERS AND PIPES)
PRESENTING HERE: OUR "COMBI" ROLLFORMING LINES WITH QUICK ROLL TOOLING EXCHANGE SYSTEM, FOR PRODUCING BOTH RAINWATER GUTTERS AND SEAMED DOWNPIPES (EUROPEAN TYPES).
ALSO AVAILABLE IN ROBOTIC VERSION FOR TOTALLY UNMANNED OPERATION.
Rollforming lines with rafted rollformer, for making both gutters and seamed downpipes are a solution that we offer.
("Robotic" versions are available as well, for these^ lines: > Unmanned Roll Forming Lines.
Automatic manufacturing systems of different concept, that we also supply for making Euro-gutters are based on our coil- or hand- fed curling machines + bending rolls and, resp. long folders from the market: > Curling Machines for Gutters.
Seamed downpipe mills for producing pipes of two diameters with no need for tool change, have recently been supplied to various Customers of Australia, Poland etc.: > No Tool Change Downpipe Mills
For TIG pipe mills please see: > TIG Downpipe Mills)
A typical configuration is as follows, for a "combi" gutter+downpipe line by us.
The process material:
◦ Galvanised and colour coated, with coatings such as Plastisol or Pural
◦ Thickness .55–.60mm
◦ Steel grade DX51D+Z or DX52D+Z
The product:
The minimum product length is 500mm; the maximum length, 6000mm
The equipment:
1 HYDRAULIC DECOILER - Cap.: 3 Tonne
2 BASE-FRAME OF THE ROLLFORMING MACHINE
3 CASSETTES (RAFTS) WITH ROLL TOOLING FOR GUTTER - ex.: 125mm
4 CASSETTES (RAFTS) WITH ROLL TOOLING FOR DOWNPIPE - ex.: 87mm
5 PIPE END REDUCTION PRESS
6 ROLL TABLE - 5m
7 (AUTOMATIC-RECEIVING WITH ROBOT -- option) ^Unmanned Roll Forming Lines.
8 (CONVEYOR - 5m -- option)
9 (PLASTIC-PACKING LINE -- option)
10 (CONVEYOR - 5m -- option)
11 (AUTOMATIC STACKING WITH ROBOT -- option) ^Unmanned Roll Forming Lines.
12 OPERATION EQUIPMENT
STD. POWER SUPPLY: 380 V, Frequency 50 Hz
STD. EQUIPMENT PAINT COLOURS (Machine Frames): Blue RAL 5015
The roll forming speed is adjustable, 0 - 30m / min by means of a frequency converter; the actual production speed depends on the profile length
Equipment^ details:
1 HYDRAULIC DECOILER - 3 Tonne
Allsteel frame with two roll bearings for the mandrel
Transmission of power: from a 2 kW geared motor, through a roll chain to the mandrel
Rotation of mandrel: in automatic mode, directed by ultrasonic sensor (so that, the decoiler feeds material frequency converter controlled according to rollforming speed)
[The maximum rotation speed of mandrel corresponds to line speed: 30m / min]
Mandrel expansion by means of hydraulic cylinder
The decoiler is equipped with its own hydraulic power unit -- 1.5 kW
Coil dimensions:
▪ Coil ID 508 / 610mm
▪ Width max 600mm
▪ Weight max 3 Tonne
Decoiler dimensions:
▪ length 1.7m
▪ width 1.0m
▪ height 1.4m
2 BASE-FRAME OF THE ROLLFORMING MACHINE
Allsteel, 3 modules of length: 3m each module
Equipped with infeed table and strip lubrication unit, and taper pins for an accurate positioning of Cassettes ( > 3, 4 ) on the base frame
The infeed table is provided with movable side guides, adjustable from operator side; and a mechanical display for width-setting
Base-frame dimensions:
▪ length 9.5m
▪ width 1.0m
▪ height 0.4m
3 CASSETTES (RAFTS) WITH ROLL TOOLING FOR GUTTER - ex.: 125mm
The delivery includes 3 allsteel cassettes (with length: 3m each cassette)
The forming passes:17 pairs of shafts in total. The bottom shafts are fixed, the top shafts adjustable by means of adjusting screws; bottom shafts driven and top shafts idle
The roll tooling is of S355J0 (DIN St 52-3 U) steel and is heat-treated in the areas subject to wear; fastened to shafts by wedges, spacers and locking nuts
A pneumatic shear is provided for cutting to length the gutter section. The shear blades are of hardened tool steel
Transmission of power: from inverter controlled geared motors 3 * 1.5 kW to the forming passes, through double-lined roll chain and chain wheels
Cassette changeover time: approx. 30 mins., depending which equipment type is used to handle the cassettes
Cassette dimensions:
▪ length 3.0m
▪ width 1.0m
▪ height 0.9m
4 CASSETTES (RAFTS) WITH ROLL TOOLING FOR DOWNPIPE - ex.: 87mm
The delivery includes 3 allsteel cassettes (with length: 3m each cassette)
The forming passes: 17 pairs of shafts in total. The bottom shafts are fixed, the top shafts adjustable by means of adjusting screws; bottom shafts driven and top shafts idle
The roll tooling is of S355J0 (DIN St 52-3 U) steel and is heat-treated in the areas subject to wear; fastened to the shafts by wedges, spacers and locking nuts
The machine is also equipped with rotary cutter for cutting to length the profiled downpipe. The shear blades are made of hardened tool steel. The shear is equipped with 1.5 kW geared motor
Transmission of power: from inverter controlled geared motors 3 * 1.5 kW to the forming passes, through double-lined roll chain and chain wheels
Cassette changeover time: approx. 30 mins, depending which equipment type is used to handle the cassettes
Cassette dimensions:
▪ length 3.0m
▪ width 1.0m
▪ height 0.9m
5 PIPE END REDUCTION PRESS
Allsteel frame, hydraulically operated; the press tool is made of hardened tool steel
It is placed next to the roll forming machine: the pipe end reduction is done immediately after cutting to length. The feeding of downpipe to the press is done manually and the workcycle is activated by means of a foot pedal. (The operation can be automated -- if the Robot option is chosen)
The machine is equipped with its own hydraulic power unit -- 7.5 kW
End reduction press dimensions:
▪ length 1.5m
▪ width 0.6m
▪ height 1.2m
6 ROLL TABLE - 5m
Allsteel, with idle conveyor-rolls
Roll table dimensions
▪ length 5.0m
▪ width 0.6m
▪ height 1.0m
7 (AUTOMATIC-RECEIVING WITH ROBOT -- option)
The line can be integrated by a 6-axis Robot, to unload the gutters & downpipes from roll table and feed the downpipes to the End Reduction Press
Maximum parts load: 50 kg. Maximum handling distance: 2051mm
8 (CONVEYOR - 5m -- option)
Allsteel, with geared motor
Conveyor dimensions
▪ length 5 m
▪ width 0.6 m
▪ height 1.0 m
9 (PLASTIC-PACKING LINE -- option)
With the Plastic-Packing Line two (2) Downpipes or five (5) Gutters can be packed into a plastic foil bag
The Downpipes / Gutters are placed automatically by the Robot onto the first conveyor, from where they are taken through the plastic packing unit and further onto the second conveyor
The second conveyor will feed the package through the heating chamber onto the third conveyor for unloading Unloading is automatic, by the Robot
Shrinking of the plastic foil is controlled by adjusting the temperature inside the heating chamber and adjusting the conveyor speed.
Line dimensions
▪ length 8 m
▪ width 1.5 m
▪ height 1.8 m
10 (CONVEYOR - 5m -- option)
Same as the 8^
11 (AUTOMATIC STACKING WITH ROBOT -- option)
Second 6-axis Robot, to unload the gutters and downpipes from conveyor 10
Maximum load: 165 kg. Maximum handling distance: 2651mm
12 OPERATION EQUIPMENT
Control unit, with "Siemens" operation equipment for both manual and automatic use line; and: main switch that can be locked, overheat control, fuses, emergency stop
The line functions are directed by Siemens PLC and touch screen terminal. Once the wanted product length and batch quantity are entered, the operation is automatic until the batch has been completed
Custom-built equipment needs a special kind of product support... our proposals are detailed with drawings and photos to provide clients with a full understanding of the type and quality of the equipment we offer. We send customers approval drawings with dimensions, performance specs and features before the machine is built.
We are experienced at making our products safe, reliable and in conformance with the safety and design standards. Products are designed for maximum serviceability and reliability.
Parts Books are shipped with each piece of equipment. They contain detailed information about installation, inspection and maintenance procedures, component parts.